7075 Aluminum Alloy Plate

 

7075 aluminum alloy is a cold-treated forging alloy with high strength, far better than mild steel. 7075 is one of the most powerful alloys commercially available. General corrosion resistance, good mechanical properties and anode reaction. The finer grains make the deep drilling performance better, the tool wear resistance is enhanced, and the thread rolling is more distinctive. Zinc is the main alloying element in 7075. Adding magnesium to an alloy containing 3%-7.5% zinc can form MgZn2 with a significant strengthening effect, making the alloy's heat treatment effect far better than aluminum-zinc binary alloys. Increasing the content of zinc and magnesium in the alloy will further improve the tensile strength, but its resistance to stress corrosion and spalling corrosion will decrease accordingly. After heat treatment, very high strength characteristics can be achieved. The 7075 material is generally added with a small amount of copper, chromium and other alloys. Among the series, the 7075-T651 aluminum alloy is especially the top grade. It is known as the best product among the aluminum alloys. It has high strength and far better than any mild steel. This alloy also has good mechanical properties and anodic reaction. Representative applications include aerospace, mold processing, mechanical equipment, tooling and fixtures, especially for the manufacture of aircraft structures and other high-stress structures that require high strength and strong corrosion resistance.

 

7075 aluminum alloy is an aluminum alloy, with zinc as the primary alloying element. It is strong, with a strength comparable to many sheets of steel, and has good fatigue strength and average machinability. It has lower resistance to corrosion than many other aluminum alloys but has significantly better corrosion resistance than the 2000 alloys. Its relatively high cost limits its use.

 

7075 aluminum alloy's composition roughly includes 5.6–6.1% zinc, 2.1–2.5% magnesium, 1.2–1.6% copper, and less than a half percent of silicon, iron, manganese, titanium, chromium, and other metals. It is produced in many tempers, some of which are 7075-0, 7075-T6, 7075-T651.

 

The first 7075 was developed in secret by a Japanese company, Sumitomo Metal, in 1943.7075 was eventually used for airframe production in the Imperial Japanese Navy.

 

Chemical Composition:

 

Chemical ElementsMetricEnglish
Aluminum, Al 87.1 - 91.4 %87.1 - 91.4 %
Chromium, Cr 0.18 - 0.28 %0.18 - 0.28 %
Copper, Cu 1.2 - 2.0 %1.2 - 2.0 %
Iron, Fe <= 0.50 %<= 0.50 %
Magnesium, Mg 2.1 - 2.9 %2.1 - 2.9 %
Manganese, Mn <= 0.30 %<= 0.30 %
Other, each <= 0.05 %<= 0.05 %
Other, total <= 0.15 %<= 0.15 %
Silicon, Si <= 0.40 %<= 0.40 %
Titanium, Ti <= 0.20 %<= 0.20 %
Zinc, Zn 5.1 - 6.1 %5.1 - 6.1 %

 

Mechanical Properties: 

 

Mechanical PropertiesMetricEnglishComments
Hardness, Brinell 150150AA; Typical; 500 g load; 10 mm ball
Hardness, Knoop 191191Converted from Brinell Hardness Value
Hardness, Rockwell A 53.553.5Converted from Brinell Hardness Value
Hardness, Rockwell B 8787Converted from Brinell Hardness Value
Hardness, Vickers 175175Converted from Brinell Hardness Value
Tensile Strength, Ultimate 572 MPa83000 psiAA; Typical
 41.0 MPa
@Temperature 371 °C
5950 psi
@Temperature 700 °F
 
 55.0 MPa
@Temperature 316 °C
7980 psi
@Temperature 601 °F
 
 76.0 MPa
@Temperature 260 °C
11000 psi
@Temperature 500 °F
 
 110 MPa
@Temperature 204 °C
16000 psi
@Temperature 399 °F
 
 214 MPa
@Temperature 149 °C
31000 psi
@Temperature 300 °F
 
 483 MPa
@Temperature 100 °C
70100 psi
@Temperature 212 °F
 
 572 MPa
@Temperature 24.0 °C
83000 psi
@Temperature 75.2 °F
 
 593 MPa
@Temperature -28.0 °C
86000 psi
@Temperature -18.4 °F
 
 621 MPa
@Temperature -80.0 °C
90100 psi
@Temperature -112 °F
 
 703 MPa
@Temperature -196 °C
102000 psi
@Temperature -321 °F
 
 >= 462 MPa
@Thickness 88.93 - 102 mm
>= 67000 psi
@Thickness 3.501 - 4.00 in
Plate; T62, T651
 >= 490 MPa
@Thickness 76.23 - 88.9 mm
>= 71100 psi
@Thickness 3.001 - 3.50 in
Plate; T62, T651
 >= 496 MPa
@Thickness 63.53 - 76.2 mm
>= 71900 psi
@Thickness 2.501 - 3.00 in
Plate; T62, T651
 >= 510 MPa
@Thickness 0.203 - 0.279 mm
>= 74000 psi
@Thickness 0.00800 - 0.0110 in
Sheet
 >= 524 MPa
@Thickness 0.305 - 0.991 mm
>= 76000 psi
@Thickness 0.0120 - 0.0390 in
Sheet
 >= 524 MPa
@Thickness 50.83 - 63.5 mm
>= 76000 psi
@Thickness 2.001 - 2.50 in
Plate; T62, T651
 >= 531 MPa
@Thickness 25.43 - 50.8 mm
>= 77000 psi
@Thickness 1.001 - 2.00 in
Plate; T62, T651
 >= 538 MPa
@Thickness 1.02 - 3.17 mm
>= 78000 psi
@Thickness 0.0400 - 0.125 in
Sheet
 >= 538 MPa
@Thickness 3.20 - 6.32 mm
>= 78000 psi
@Thickness 0.126 - 0.249 in
Sheet
 >= 538 MPa
@Thickness 6.35 - 12.7 mm
>= 78000 psi
@Thickness 0.250 - 0.499 in
Plate; T62, T651
 >= 538 MPa
@Thickness 12.7 - 25.4 mm
>= 78000 psi
@Thickness 0.500 - 1.00 in
Plate; T62, T651
Tensile Strength, Yield 503 MPa73000 psiAA; Typical
 >= 372 MPa
@Thickness 88.93 - 102 mm
>= 54000 psi
@Thickness 3.501 - 4.00 in
Plate; T62, T651
 >= 400 MPa
@Thickness 76.23 - 88.9 mm
>= 58000 psi
@Thickness 3.001 - 3.50 in
Plate; T62, T651
 >= 421 MPa
@Thickness 63.53 - 76.2 mm
>= 61100 psi
@Thickness 2.501 - 3.00 in
Plate; T62, T651
 >= 434 MPa
@Thickness 0.203 - 0.279 mm
>= 62900 psi
@Thickness 0.00800 - 0.0110 in
Sheet
 >= 441 MPa
@Thickness 50.83 - 63.5 mm
>= 64000 psi
@Thickness 2.001 - 2.50 in
Plate; T62, T651
 >= 462 MPa
@Thickness 0.305 - 0.991 mm
>= 67000 psi
@Thickness 0.0120 - 0.0390 in
Sheet
 >= 462 MPa
@Thickness 6.35 - 12.7 mm
>= 67000 psi
@Thickness 0.250 - 0.499 in
Plate; T62, T651
 >= 462 MPa
@Thickness 25.43 - 50.8 mm
>= 67000 psi
@Thickness 1.001 - 2.00 in
Plate; T62, T651
 >= 469 MPa
@Thickness 1.02 - 3.17 mm
>= 68000 psi
@Thickness 0.0400 - 0.125 in
Sheet
 >= 469 MPa
@Thickness 12.7 - 25.4 mm
>= 68000 psi
@Thickness 0.500 - 1.00 in
Plate; T62, T651
 >= 476 MPa
@Thickness 3.20 - 6.32 mm
>= 69000 psi
@Thickness 0.126 - 0.249 in
Sheet
 32.0 MPa
@Strain 0.200 %,
Temperature 271 °C
4640 psi
@Strain 0.200 %,
Temperature 520 °F
 
 45.0 MPa
@Strain 0.200 %,
Temperature 316 °C
6530 psi
@Strain 0.200 %,
Temperature 601 °F
 
 62.0 MPa
@Strain 0.200 %,
Temperature 260 °C
8990 psi
@Strain 0.200 %,
Temperature 500 °F
 
 87.0 MPa
@Strain 0.200 %,
Temperature 204 °C
12600 psi
@Strain 0.200 %,
Temperature 399 °F
 
 186 MPa
@Strain 0.200 %,
Temperature 149 °C
27000 psi
@Strain 0.200 %,
Temperature 300 °F
 
 448 MPa
@Strain 0.200 %,
Temperature 100 °C
65000 psi
@Strain 0.200 %,
Temperature 212 °F
 
 503 MPa
@Strain 0.200 %,
Temperature 24.0 °C
73000 psi
@Strain 0.200 %,
Temperature 75.2 °F
 
 517 MPa
@Strain 0.200 %,
Temperature -28.0 °C
75000 psi
@Strain 0.200 %,
Temperature -18.4 °F
 
 545 MPa
@Strain 0.200 %,
Temperature -80.0 °C
79000 psi
@Strain 0.200 %,
Temperature -112 °F
 
 634 MPa
@Strain 0.200 %,
Temperature -196 °C
92000 psi
@Strain 0.200 %,
Temperature -321 °F
 
Elongation at Break9.0 %
@Temperature -196 °C
9.0 %
@Temperature -321 °F
 
 11 %
@Temperature -80.0 °C
11 %
@Temperature -112 °F
 
 11 %
@Temperature -28.0 °C
11 %
@Temperature -18.4 °F
 
 11 %
@Temperature 24.0 °C
11 %
@Temperature 75.2 °F
 
 14 %
@Temperature 100 °C
14 %
@Temperature 212 °F
 
 30 %
@Temperature 149 °C
30 %
@Temperature 300 °F
 
 55 %
@Temperature 204 °C
55 %
@Temperature 399 °F
 
 65 %
@Temperature 260 °C
65 %
@Temperature 500 °F
 
 70 %
@Temperature 316 °C
70 %
@Temperature 601 °F
 
 70 %
@Temperature 371 °C
70 %
@Temperature 700 °F
 
 >= 3.0 %
@Thickness 88.93 - 102 mm
>= 3.0 %
@Thickness 3.501 - 4.00 in
Plate; T62, T651
 >= 5.0 %
@Thickness 0.203 - 0.279 mm
>= 5.0 %
@Thickness 0.00800 - 0.0110 in
Sheet
 >= 5.0 %
@Thickness 50.83 - 63.5 mm
>= 5.0 %
@Thickness 2.001 - 2.50 in
Plate; T62, T651
 >= 5.0 %
@Thickness 63.53 - 76.2 mm
>= 5.0 %
@Thickness 2.501 - 3.00 in
Plate; T62, T651
 >= 5.0 %
@Thickness 76.23 - 88.9 mm
>= 5.0 %
@Thickness 3.001 - 3.50 in
Plate; T62, T651
 >= 6.0 %
@Thickness 25.43 - 50.8 mm
>= 6.0 %
@Thickness 1.001 - 2.00 in
Plate; T62, T651
 >= 7.0 %
@Thickness 0.305 - 0.991 mm
>= 7.0 %
@Thickness 0.0120 - 0.0390 in
Sheet
 >= 7.0 %
@Thickness 12.7 - 25.4 mm
>= 7.0 %
@Thickness 0.500 - 1.00 in
Plate; T62, T651
 >= 8.0 %
@Thickness 1.02 - 3.17 mm
>= 8.0 %
@Thickness 0.0400 - 0.125 in
Sheet
 >= 8.0 %
@Thickness 3.20 - 6.32 mm
>= 8.0 %
@Thickness 0.126 - 0.249 in
Sheet
 >= 9.0 %
@Thickness 6.35 - 12.7 mm
>= 9.0 %
@Thickness 0.250 - 0.499 in
Plate; T62, T651
 11 %
@Thickness 1.59 mm
11 %
@Thickness 0.0625 in
AA; Typical
 11 %
@Diameter 12.7 mm
11 %
@Diameter 0.500 in
AA; Typical
Modulus of Elasticity 71.7 GPa10400 ksiAA; Typical; Average of tension and compression. Compression modulus is about 2% greater than tensile modulus.
Poissons Ratio 0.330.33 
Fatigue Strength 159 MPa
@# of Cycles 5.00e+8
23000 psi
@# of Cycles 5.00e+8
completely reversed stress; RR Moore machine/specimen
Fracture Toughness 17.6 MPa-m½16.0 ksi-in½T651; Plate; S-L; average
 16.5 - 19.8 MPa-m½15.0 - 18.0 ksi-in½T651; Plate; S-L
 18.7 MPa-m½17.0 ksi-in½T651; Forgings; S-L
 20.0 MPa-m½18.2 ksi-in½K(IC) in S-L Direction
 22.0 - 25.3 MPa-m½20.0 - 23.0 ksi-in½T651; Plate; T-L
 24.2 MPa-m½22.0 ksi-in½T651; Plate; T-L; average
 25.0 MPa-m½22.8 ksi-in½K(IC) in T-L Direction
 28.6 MPa-m½26.0 ksi-in½T651; Plate; L-T; average
 27.5 - 29.7 MPa-m½25.0 - 27.0 ksi-in½T651; Plate; L-T
 29.0 MPa-m½26.4 ksi-in½K(IC) in L-T Direction
Machinability 70 %70 %0-100 Scale of Aluminum Alloys
Shear Modulus 26.9 GPa3900 ksi 
Shear Strength 331 MPa48000 psiAA; Typical

 

Thermal Properties: 

 

Thermal PropertiesMetricEnglishComments
CTE, linear21.6 µm/m-°C
@Temperature -50.0 - 20.0 °C
12.0 µin/in-°F
@Temperature -58.0 - 68.0 °F
 
 23.4 µm/m-°C
@Temperature 20.0 - 100 °C
13.0 µin/in-°F
@Temperature 68.0 - 212 °F
 
 23.6 µm/m-°C
@Temperature 20.0 - 100 °C
13.1 µin/in-°F
@Temperature 68.0 - 212 °F
AA; Typical; average over range
 24.3 µm/m-°C
@Temperature 20.0 - 200 °C
13.5 µin/in-°F
@Temperature 68.0 - 392 °F
 
 25.2 µm/m-°C
@Temperature 20.0 - 300 °C
14.0 µin/in-°F
@Temperature 68.0 - 572 °F
 
Specific Heat Capacity 0.960 J/g-°C0.229 BTU/lb-°F 
Thermal Conductivity 130 W/m-K900 BTU-in/hr-ft²-°FAA; Typical at 77°F
Melting Point 477 - 635.0 °C890 - 1175 °FAA; Typical range based on typical composition for wrought products >= 1/4 in. thickness. Homogenization may raise eutectic melting temperature 20-40°F but usually does not eliminate it.
Solidus 477 °C890 °FAA; Typical
Liquidus 635.0 °C1175 °FAA; Typical

 

Process Properties:

 

Processing PropertiesMetricEnglishComments
Annealing Temperature 413 °C775 °F 
Solution Temperature 466 - 482 °C870 - 900 °F 
Aging Temperature 121 °C250 °F 

 

 

Heat Treatment Surface Statues:

 

7075-0

Un-heat-treated 7075 (7075-0 temper) has maximum tensile strength no more than 280 MPa (40,000 psi), and maximum yield strength no more than 140 MPa (21,000 psi). The material has an elongation (stretch before ultimate failure) of 9–10%. It is very highly corrosion-resistant and has good strength.[clarification needed]

 

7075-T6

T6 temper 7075 has an ultimate tensile strength of 510–540 MPa (74,000–78,000 psi) and yield strength of at least 430–480 MPa (63,000–69,000 psi). It has a failure elongation of 5–11%.

 

The T6 temper is usually achieved by homogenizing the cast 7075 at 450 °C for several hours, quenching, and then aging at 120 °C for 24 hours. This yields the peak strength of the 7075 alloy. The strength is derived mainly from finely dispersed eta and eta' precipitates both within grains and along grain boundaries.

 

7075-T651

T651 temper 7075 has an ultimate tensile strength of 570 MPa (83,000 psi) and yield strength of 500 MPa (73,000 psi). It has a failure elongation of 3–9%. These properties can change depending on the form of material used. Thicker plate may exhibit lower strengths and elongation than the numbers listed above.

 

7075-T7

T7 temper has an ultimate tensile strength of 505 MPa (73,200 psi) and a yield strength of 435 MPa (63,100 psi). It has a failure elongation of 13%. T7 temper is achieved by overaging (meaning aging past the peak hardness) the material. This is often accomplished by aging at 100–120 °C for several hours and then at 160–180 °C for 24 hours or more. The T7 temper produces a micro-structure of mostly eta precipitates. In contrast to the T6 temper, these eta particles are much larger and prefer growth along the grain boundaries. This reduces the susceptibility to stress corrosion cracking. T7 temper is equivalent to T73 temper.

 

7075-RRA

The retrogression and rage (RRA) temper is a multistage heat treatment temper. Starting with a sheet in the T6 temper, it involves overaging past peak hardness (T6 temper) to near the T7 temper. A subsequent reading at 120 °C for 24 hours returns the hardness and strength to or very nearly to T6 temper levels.

 

RRA treatments can be accomplished with many different procedures. The general guidelines are retrogressing between 180–240 °C for 15 min 10 s.


Applications:

 

7075 Aluminum is a very strong aluminum alloy. It is often comperable to steels in strength making it a good choice for the applications listed below:

  • Aircraft Fittings
  • Gears and Shafts
  • Fuse Parts
  • Meter shafts and gears
  • Missile Parts
  • Regulating Valve Parts
  • Worm Gears
  • Bike Frames
  • All Terrain Vehicle Sprockets

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